There are so many important factors to consider when working within a manufacturing setting. One of the most important aspects arguably is preventative maintenance. When electrical equipment doesn’t include a variety of moving components many industrial managers overlook machinery maintenance; this is however the incorrect thought process is. All electrical equipment requires regular maintenance to be scheduled. In fact when electrical systems lack moving parts they report a failure rate of up to three times more than systems with preventative maintenance programs in place.
When discussing the failures in electrical distribution it is important to remember the two culprits responsible for about half of all failures. Loose wiring and part connections as well as exposure to moisture are both major issues that cause equipment failure. Both issues can be managed with a comprehensive electrical preventative maintenance program in place.
There are five key factors that are relevant when introducing such a program to your team and facility. An established electrical maintenance program can benefit a manufacturing facility in a number of ways including increased employee safety, increased production, decreased down time, increased customer service and so many more benefits that come with equipment throughout the facility running as expected.
Important Preventative Maintenance Factors
- Employees Qualified to Oversee and Execute your Preventative Maintenance Program
It is important to hire or train employees that are in charge of the preventative program. Each piece of equipment requires specific testing and maintenance. Employees should be thoroughly trained to ensure electrical safety practices and procedures are followed.
- Regularly Scheduled Equipment Maintenance
It is crucial that components in machinery are inspected, tested and serviced on a regular basis. With regular record keeping manufacturers will be able to develop a detailed plan based on component failure. This will allow for a detailed maintenance program to be established.
- Informed Decisions on Electrical Component Replacement
The only way that informed decisions can be made is with proper information and understanding of the problem that exists. This requires education and information on the current electrical systems currently in place. Employees responsible for preventative maintenance should have access to testing reports and educational material.
- Maintenance Performance
There does come a time that schedule performance will require a machine to be shut down. The nice thing about doing it in this manner, rather than waiting for it to break is that you can control the timing. Scheduled outages can be done when production is low during holiday breaks or decreased production.
- Clear Concise Methods in Record Keeping
In order to track the work that is done and the timing of break downs a plan can be established to prevent equipment failure during peak manufacturing times. Work should be performed and electrical components replaced when needed. Tracking the results will lead to identifying problem areas so that they can be corrected before the problem occurs.
Preventative maintenance is a cost effective way that improves the efficiency of both employees and equipment. Neglecting electrical machinery is costly. A program that is in place to establish guidelines on maintenance helps with this.
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